Our Services

From ‘Idea to Scale’ we offer full stack food-tech R&D services with Agility, Creativity, Technology & Speed

New Product Development (NPD)

Your Idea Our Execution A Market-Ready Product

At Thinking Forks, NPD is a cross-functional, science-backed, creativity-fueled process where strategists, food scientists, nutritionists, chefs, and supply chain experts work as one team.
We blend food science & technology, consumer research and sensory insights & culinary expertise to create food products that don’t just taste great but meet every critical requirement, from nutrition, food regulatory compliance to manufacturing scale up, and sustainable packaging innovation.
Our modular approach ensures your product is market-ready and positioned for achieving the right product market fit.
Bespoke Services — 9 Plug & Play Expertise Hubs 

Custom Food-Tech and R&D Services

We built 9 specialized hubs you can tap into, independently or as an integrated team.

Strategy

We help brands innovate faster and smarter through tailored R&D, rapid concept validation, and value-driven product design.

Capabilities

We offer end-to-end expertise across nutrition, packaging, consumer insights, manufacturing, quality, and culinary innovation to build compliant, scalable, and consumer-loved food products.
Technology Practice

AI-Powered Data-Driven Built for the Future of Food

We believe that Digital R&D and Sustainable Technologies are shaping the way consumers will engage with food in the near future.
Harnessing our AI tools, we bring precision and speed to recipe development, unlock possibilities of novel food ingredients, sustainable packaging, food waste valorization & certify good food brands.
This tech-driven approach helps you stay ahead in a fast-moving market, enabling rapid iteration and smarter product decisions. 
FAQ's

F&B R&D Questions, Answered

New food product development is the full journey of turning a food or beverage idea into a market-ready product, covering concept creation, prototyping, regulatory compliance, packaging, and manufacturing scale-up.

Food product development can take 1-6 months, depending on the product and the complexity of the development.

The timeline is influenced by:

  • Product complexity – A simple reformulation will typically be faster than a completely new product
  • Formulation iterations – The number of prototypes and rounds of refinement required
  • Testing & validation – Sensory, consumer, nutrition, regulatory and shelf-life requirements
  • Manufacturing scale-up – Pilot trials and production readiness can add time

At Thinking Forks, we establish the development roadmap early and identify potential bottlenecks so we can shorten time-to-market without compromising product quality.

Yes, Food consultants help brands reformulate and optimise existing food products to improve their performance, nutrition, cost or consumer appeal.

Depending on the objective, the below are some of the aspects that can be worked on:

  • Taste & texture improvement
  • Sugar, salt or fat reduction
  • Protein & fibre enrichment
  • Clean-label reformulation
  • Ingredient replacement or optimisation
  • Shelf-life and stability improvement
  • Cost optimisation and value engineering

Start by understanding what consumers already value about the product and then refine the formulation without compromising its taste, quality or commercial viability.

A product should be designed for scale from the beginning, ensuring that a formulation developed in the lab can perform consistently in commercial production.

During scale-up, the below factors should be evaluates:

  • Ingredient performance & availability
  • Processing conditions and equipment
  • Batch size and manufacturing parameters
  • Quality and sensory specifications
  • Pilot-scale production
  • Shelf-life and product stability

Close co-ordination with manufacturing teams helps to identify and resolve issues before full-scale production, helping ensure consistent taste, texture, appearance, quality and performance across batches.

Any product idea is first converted into a clear product brief and formulation, and then rapid prototyping is used to bring it to life.

We start by defining:

  • Target consumer & consumption occasion
  • Taste, texture and format
  • Nutrition and functional requirements
  • Target cost and price point
  • Ingredient and processing requirements

Then the R&D team develops bench-scale prototypes, tests them, and iterates the formulation until desired product profile is achieved.

At Thinking Forks, we balance taste, nutrition and cost together from the start, rather than optimising one at the expense of the others.

We typically look at:

  • Consumer priorities – What matters most to the target consumer?
  • Ingredient optimisation – Can one ingredient deliver multiple functions?
  • Sensory performance – Does the product deliver the expected taste and texture?
  • Cost engineering – Can we achieve the target formulation within the required cost?
  • Manufacturing efficiency – Can the product be produced commercially at the right cost?

This helps us arrive at products that consumers want, businesses can afford to make, and manufacturers can produce consistently.

Consumer insights help us turn what consumers need and want into tangible product attributes.

We use insights to define:

  • Product proposition and positioning
  • Taste and flavour preferences
  • Texture and sensory expectations
  • Usage occasions and formats
  • Consumer pain points and unmet needs
  • Price and value expectations

These insights then feed directly into formulation and product development, helping us build products that are consumer-led rather than technology-led.

With the use of sensory evaluation and consumer testing it is determined, how well a product performs will perform with its intended audience.

Depending on the project, this can include:

  • Expert sensory evaluation
  • Competitive benchmarking
  • Side-by-side product comparisons
  • Target consumer testing
  • Preference and acceptance testing
  • Iterative product refinement

The feedback helps us identify what is working, what needs to change, and whether the product is ready to move towards commercialisation.

Functionality is built into the product formulation itself, while ensuring the product still delivers on taste, format, cost and consumer appeal.

An ideal approach would consider:

  • The intended health benefit and target consumer
  • Scientific evidence behind functional ingredients
  • Ingredient dosage and functionality
  • Taste, texture and product stability
  • Nutrition and regulatory requirements
  • Shelf life and manufacturing feasibility

This allows development of science-backed functional foods and beverages where the benefit is part of the product – not simply a marketing claim added later.

Manufacturing feasibility is considered in the F&B product development process from the very beginning, rather than waiting until the product is ready to launch.

The below assessments are carried out:

  • Ingredient sourcing and availability
  • Manufacturing process and equipment
  • Processing conditions
  • Cost and batch economics
  • Quality specifications
  • Pilot-scale production
  • Scale-up requirements

This helps bridge the gap between lab formulation and commercial production, reducing the risk of costly problems during scale-up.

Shelf life is determined by studying how the product, formulation, packaging and storage conditions perform over time.

Depending on the product, we assess:

  • Microbiological stability
  • Taste, texture and appearance
  • Nutritional or functional stability
  • Packaging performance
  • Storage conditions
  • Product quality over time

Shelf-life studies help establish a commercially practical shelf life while ensuring the product maintains its required quality, safety and performance.

Food product development is de-risked by testing the product at every critical stage before commercialisation.

Evaluate the below:

  • Consumer desirability
  • Formulation and technical performance
  • Nutrition and regulatory compliance
  • Packaging and shelf life
  • Manufacturing feasibility
  • Cost and commercial viability

The idea is simple: identify and solve problems in the development stage, rather than after the product reaches the market.

We design products with multi-market requirements in mind from the start as per the client brief, so the same product concept can be adapted for different regions without having to restart the development process.

Our teams consider:

  • Local regulations and standards – such as FSSAI in India, FDA/USDA requirements in the US, and SFDA/ESMA requirements in the Middle East
  • Ingredient and formulation requirements – including permitted ingredients, limits and claims
  • Nutrition labelling and product claims – adapted to local regulations and consumer expectations
  • Packaging and artwork compliance – including market-specific labelling requirements
  • Consumer preferences – taste, format, portion size and usage occasions can be adapted by market

This approach helps brands develop once, adapt intelligently, and scale across markets while managing regulatory and technical risks.

Let’s Talk

Ready to Partner with India’s Premier Food & Beverage Consultancy to support your growth journey?  

If you’re building something new or need re-engineering or are ready to scale, we’d love to hear from you.

Let’s build what matters.